29 Sep 2020

AUTOMOTIVE WORLD – Jaguar Land Rover will use plastic waste in next-generation sustainable luxury interiors

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Jaguar Land Rover is working with ECONYL® nylon to develop high-quality interiors made from ocean and landfill waste


Jaguar Land Rover is working with ECONYL® nylon to develop high-quality interiors made from ocean and landfill waste.

Next-generation Jaguar and Land Rover models will feature floor mats and trims made with ECONYL® fibre from recycled industrial plastic, fabric offcuts from clothing manufacturers, fishing nets from the farming industry, and those abandoned in the ocean– known as ‘ghost nets’.

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The ECONYL® regenerated nylon, created by Aquafil – a global leader in the synthetic fibres industry, has already been used by high-end fashion, sportswear and luxury watch brands to create handbags, backpacks, swimwear and watch straps.

The nylon waste is reclaimed by Aquafil from all over the world. In a single year, the company recycles as much as 40,000 tonnes of waste, with the recycling process reducing the global warming impact of nylon by 90 per cent compared with the material produced from oil. For every 10,000 tonnes of ECONYL® raw material produced, 70,000 barrels of crude oil are saved and 65,100 tonnes of carbon emissions equivalent are avoided.

Inside state-of-the-art treatment centres the waste is analysed, treated and prepared to feed into a chemical plant, where the nylon waste is broken to its original raw material using a chemical treatment process, known as depolymerization. The raw nylon material is then turned into the yarn, known as ECONYL®.

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The resulting ECONYL® regenerated nylon polymer has the same chemical and performance characteristics as raw fossil material, allowing it to be processed into a fibre for carpet flooring and textiles.

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